Behind the Scenes: How Food Colours Are Produced at Dycron

At Dycron Colour Chem (P) Ltd., the vivid world of food colours begins with precision, science, and a deep commitment to quality. Since our inception in 1999, we’ve earned our place as a trusted name in the production of Synthetic Food Colours, delivering excellence that meets global standards. But what really goes into manufacturing these brilliant hues that make everyday products visually appealing?

Let us take you behind the scenes into the process of how food colours are developed at Dycron.

1. The Science of Synthetic Food Colours

Synthetic Food Colours are intense, rich dyes derived from petroleum-based materials. They find widespread usage in various industries such as food and beverages, pharmaceuticals, confectioneries, and cosmetics.

In Dycron, we make these colours using certified dye materials such as:

  • Tartrazine (Yellow 5)
  • Sunset Yellow (Yellow 6)
  • Carmoisine (Red 3)
  • Brilliant Blue (Blue 1)

All these ingredients go through rigorous quality checks to guarantee safety, purity, and consistency from batch to batch.

2. Sourcing & Purification

The journey starts with sourcing raw materials of high purity, meeting food-grade standards. Upon receipt, they are extensively tested within our in-house laboratories for:

  • Purity
  • Water content
  • Particle size
  • Chemical stability

Only vetted materials move on to the next step ensuring the final color additives contain no contaminants and are safe for human use.

3. Accuracy Blending & Formulation

We then proceed to the blending and formulation process by our expert chemists. Based on the final application, the colours are formulated in:

  • Powder form for dry applications
  • Granular form for simplicity in dispersion in bulk production

The dye components are accurately measured and mixed to achieve standardized colour shades. Water-solubility is guaranteed through sophisticated processing methods, making the colours perfect for syrups, beverages, milk products, and more.

4. Spray Drying & Granulation

For better solubility and flowability, numerous colors are spray dried or granulated:

  • Spray drying converts liquid pigments into free-flowing powders while retaining color strength.
  • Granulation increases flowability and minimizes dust, making colors more convenient to handle in factory conditions.
  • These operations are carried out in clean environments for maintaining hygiene as well as product integrity.

5. Quality Control & Compliance
Each lot at Dycron undergoes stringent testing prior to delivery to our customers. Our laboratory performs:

  • Spectrophotometric analysis of colour intensity
  • pH tests
  • Solubility and stability tests
  • International food safety standard compliance checks (e.g., FSSAI, FDA, EU guidelines)

 

6. Packaging & Traceability

Packaged finished products are wrapped in food-grade, moisture-proof materials that maintain the colour strength and shelf life. Each package has:

  • Batch number
  • Manufacturing date
  • Expiry date
  • Certificate of Analysis (CoA)

This guarantees complete traceability and transparency to all our global clients.

Why Dycron’s Synthetic Food Colours?

✅ World-Compliant: Compliant with FSSAI, WHO, FDA & EU standards
✅ Excellent Solubility: Water-soluble and simple to mix

✅ Bright & Stable: Vibrant colours with consistent batch results

✅ Shelf-Stable: Durable with prolonged shelf life

✅ Custom Formulations: Formulated according to your specific industry requirements

Feel Colour Innovation with Dycron

Whether you’re in personal care, pharmaceuticals, or food production, Dycron’s food colour specialties are designed to add shine and trustworthiness to your product. Innovation, safety, and sustainability guide our actions.

Order a sample or contact us today to see how we can make your product dream a reality using safe and dramatic colour solutions.

14%
portion of total synergy savings derived from IT consolidation

Explore Other Successful Projects